You order an assembly, not a box of parts.
Many suppliers deliver single parts and leave assembly to the customer. We go one step further: moulding, finishing and assembly run in one chain — you receive the tested assembly, not its components.
Assembly is the stage where design errors surface. A snap hook that does not fit is not noticed in the tool but during joining. Because both sit in the same house, that finding goes straight back into toolmaking instead of being discussed across supplier boundaries.
We assemble manually and semi-automatically, depending on volume and complexity. Metal and electronic inserts are overmoulded rather than joined afterwards. That saves a process step and makes the connection tight.
At the end comes functional testing. What leaves the plant is tested, documented and ready to ship — in customer packaging on request.
What we put together.
Inserts inside the chain
Metal and electronic inserts are overmoulded rather than joined — tight, firm, and without an extra assembly step.
Manual and semi-automated
Screwing, clipping, welding and bonding — the method follows the part and the volume, not the machine that happens to be free.
Functional test before shipping
Test steps are built into the assembly line and documented, not run as an afterthought sample.
Surface before assembly
Printing, painting and laminating happen before joining — visible surfaces stay untouched.
Ready to ship
Customer-specific packaging, labelling and traceability down to the batch.
PPAP and IMDS
Sampling documents and material data are created with the assembly, not afterwards.
What we work with.
| Injection moulding machines | 38 machines, 40 to 1,000 t clamping force |
|---|---|
| Toolmaking | 14 CNC/EDM machines, 100 tools per year |
| Tool dimensions | up to 10 t weight, up to 1,600 mm length |
| Simulation | Cadmould filling simulation, Varimos cycle optimisation |
| Quality | ISO 9001:2015, PPAP-capable, IMDS-compliant |
| Location | Nohfelden, Saarland — manufacturing in Germany since 1982 |
Actual cycle times, test equipment and automation levels depend on the part — we clarify that on your example.
Related
- Plastics system supplier — when tool and series belong to it too
- Mechatronic assemblies — when drive, sensors or electronics are integrated
- Finishing & assembly — the service stage in detail
- Hygiene industry — assemblies from the washroom environment
Technical feasibility check
We look at your CAD data and tell you what is manufacturable — and what is not.
Toolmaking and moulding from one source
Tool concept and series process are developed in the same house, with no handover losses.
Quotation
You receive a sound quotation with tooling cost, part price and schedule.
A named contact
One name, one direct line — from the first call to series production.
Show us your assembly.
A bill of materials or an assembly drawing is enough for a first view of what can sensibly be bundled.